The Symphony of a Manufacturing Supply Chain

Manufacturing supply chains are an intricate network of suppliers, schedules, material call up signals, replenishment methods, and logistics to get the right goods and materials to the right place at the right time, to meet production schedules.

When the supply chain is operating at peak performance, it is a masterful symphony of material flow, arriving just-in-time to create the finished goods. Having spent 10 years in automotive manufacturing with arguably the most complex bill of materials there is (that of automotive vehicle assembly), I have witnessed first-hand the beautiful symphony that a well-orchestrated supply chain delivers.

Manufacturing supply chain operations are a complex mix of suppler-to-store and store-to-line material flows with call-up signals and advanced ship notifications used to keep things flowing smoothly. Different parts often use different replenishment methods from push systems based on supplier schedules to pull systems based on actual consumption of parts. Any disruption to the flow of materials can stop production, especially for those that operate with lean manufacturing principles. And when production stops unexpectedly, the cost of producing finished goods grows exponentially.

Splunk is helping manufacturing organizations optimize their production operations and drive digital resilience across the business systems, processes and data supporting those operations. With Splunk, manufacturers can optimize their supply chain using real-time data insights from their business documents and transactions.

Having complete visibility into the manufacturing supply chain is a must when it comes to meeting production schedules, and having early detection and warning of potential supply chain issues that could halt production is key.

Early Warning Signals With Comprehensive Supply Chain Visibility

Supply chain leaders need early warning signals of supply chain issues to prevent disruptions to their manufacturing production process. Having visibility to supply chain issues can help:

Splunk offers a Supply Chain Monitoring Workshop to explore supply chain use cases for your manufacturing organization, followed by a Supply Chain Monitoring Enablement engagement that will bring Splunk technical expertise to help you deploy the solution within your Splunk environment for each of the relevant use cases from the workshop.

Supply Chain Monitoring Use Cases

EDI Transaction Health

Maintain the integrity and reliabilityof business documents bymonitoring transactions and data exchanges with suppliers and providing visibility to:

  • Track receipt and acknowledgement of EDI documents
  • EDI document transmission success rates
  • EDI document transmission errors and retry rates
  • Monitor delayed acknowledgements
  • Identify repeated failure patterns

PO Lifecycle Monitoring

Track purchase orders from creation to closure, providing visibility to PO status and driving efficiency and accuracy across the PO process including:

  • PO transmission success
  • Acknowledgement of purchase orders
  • Delays or rejections in order changes
  • Order error rates (failed or rejected transactions)
  • Open POs not acknowledged by suppliers
  • Supplier response time

Inventory Monitoring

Track and manage sales orders and deliveries and monitor inventory levels to meet production schedules by providing visibility to:

  • Real-time inventory levels
  • Low stock alerts
  • Multi-location visibility
  • Shipping delay detection
  • Supplier performance
  • Generate replenishment signals

Logistics Optimization

Enhance the efficiency of transportation and storage of goods within the supply chain by providing visibility to:

  • Track and optimize shipping
  • Enhance the efficiency of transportation
  • Monitor timely deliveries
  • Drive cost efficiency
Find out how to use Splunk to optimize your supply chain and begin your journey with the Supply Chain Monitoring Workshop.

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